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Deck Plate

Deck Plating Sheet

This Roll forming machine for deck plate is manufactured based on the world’s top technology and experiences, and the Roll forming machine for deck plate is equipped with high durability and convenient management. Deck plate panels produced by the equipment are using the steel coils (0.8 ~ 1.6mm Thickness) and efficient for the reinforcement of strength during placing concrete, providing with embossed shape to prevent detachment from concrete.

Roll forming machine for deck plate consists of Un-coiler that inputs and releases coil, Pinch Roll Unit that exquisitely inputs coil, Roll Forming Unit that forms the required shape and embossing through multi-stage forming roll, Shearing Unit that cuts fabricated deck plate panel, and Auto Stacking Unit that loads completely cut deck plate panels.

<Specification>

1.	Raw Material	:	Pre-painted galvanized steel sheet. ASTM A 526 / JIS G 3302 SGCC, Tensile strength 220 ~ 350MPA or other same class of soft material.
	Coil Thickness	:	0.75 ~ 1.5mm for TR150/280mm
		:	0.6 ~1.0mm for deck 55/158mm
	Coil Width	:	According to required profile type

2.	Producing line speed
	Line speed	:	Max.15m/min
			( In case of longer than 5 meter )
			For higher speed, it is available with option.
	Speed control	:	Frequency control by inverter

3.	Electric power source
	Commercial voltage	:	According to customer’s specification
	Total power	:	40Kw

Un-Coiler

A device using the coil steel (0.8 ~ 1.6 mm Thickness) to put it onto the unit to supply the coils to the equipment by reliably. Applied the coil car to load the coil more safe and easily.

Pinch Roll & Leveling System

The device stably supplies steel coil fed from Un-coiler to Punching System, inputting it to the equipment and leveling precisely.
To control the elasticity and get loosing of coil there is coil opener has installed and as well as the leveling unit to ensure the flatness. And consists the front shearing unit operating by hydraulic to help the replacing the coil and products.

Roll Forming Unit

It provides aesthetic shape through multi-stage forming roll and microwave forming roll, and in case of choosing Cassette Type or Double Layer Type, more diverse shapes can be formed at single equipment.
In addition, to prevent the abrasion and deformation on to the surface of the roller, it has been designed through the heat treatment and chrome plating process.
Roller bearing equipped with an inner diameter, the durability of the equipment is maximized in order to distribute the load generated on the surface of the roller shaft.

Shearing Unit

It is a device to cut deck plate panel, cutting precisely the wave form derived from Roll Forming Unit to the required length and discharge. Various ways can be applied, depending on the required output.

Auto Stacking Unit

Auto Stacking Unit is a device that loads the completed deck plate panels after cutting properly, and it can discharge products in various ways after loading.

Cap-deck deck forming machine

The cap-deck deck forming machine line is the first machine developed to enable continuous production of cap deck products in Korea. This line consists of un-coiler, roll former, shearing / hunching unit, auto stacker.
Deep deck (called hunched cap-deck) is applied for various type of large size of buildings and construction (ex. office building, parking lot underground apartment, factories etc.) by various methods for a long-span one-way floor deck structure. It is an innovative product that realizes 20% reduction in construction cost, 40% reduction in construction period, and 20% reduction in floor height. ( With supporting post – 12meter span available / without supporting post – 8.4meter span available )